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Fully Automatic Bridge Insertion and Crimping Machine
Fully Automatic Bridge Insertion and Crimping Machine

Fully Automatic Bridge Insertion and Crimping Machine

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High-speed Fully Automatic Bridge Insertion and Crimping Machine designed for precision processing of multi-core cables. Supports wire cutting, stripping, polarity alignment, insertion, crimping, camera inspection, and bundling — all in one automated line. Output up to 1200–1400 pcs/hour depending on wire length.

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Description

The Fully Automatic Bridge Insertion and Crimping Machine is a high-performance cable processing system developed for fast, accurate, and reliable production of bridge wires used in electrical and electronic applications.

This advanced system integrates cutting, stripping, polarity correction, insertion, crimping, camera inspection, and bundling, making it a fully automated production solution that dramatically reduces labor while increasing consistency and output.

Equipped with intelligent PLC control and high-precision servo drive technology, the machine ensures stable feeding, accurate stripping, and flawless crimping quality.
Its integrated vision scanning system verifies polarity and quality at every stage, ensuring zero-defect production.

Key Features:

  • Wire Cutting – Accurate servo-controlled wire length cutting
  • Both End Stripping – High-precision insulation removal on both ends
  • Polarity Alignment – Auto detection and correction to ensure proper orientation
  • Core Stripping – Clean and precise inner core stripping
  • Automatic Insertion – Stable bridge insertion into connector/terminal position
  • High-Precision Crimping – Consistent and reliable terminal crimping
  • Visual Scanning by Camera – Checks alignment, polarity, and crimp quality
  • Bundling Function – Automatic bundling of finished pieces for easy collection

Technical Specifications

Parameter Specification
Machine Name Fully Automatic Bridge Insertion and Crimping Machine
Model No. PRV-300-A
Production Speed 1200–1400 pcs/hour (depending on wire length)
Process Functions Wire Cutting, Both-End Stripping, Polarity Alignment, Core Stripping, Bridge Insertion, Crimping, Camera Visual Scanning, Bundling
Control System PLC Control + Touchscreen HMI
Quality Inspection CCD Visual Camera for Polarity & Crimp Quality
Drive System High-precision Servo Motors
Output Format Automatic Bundling of Finished Wires

Applications:

Power cables

Home appliance wiring

Switchgear and panel wiring

Automotive wire harness

Electrical connector assemblies

Mass production of bridge wires