Vertical Back Twist Buncher – PRV-BT-V-500 (Double Bobbin With Take-Up)

Precision Vertical Back Twist Buncher with dual bobbin and integrated take-up, engineered for consistent pair bunching in LAN and data cables with adjustable back twist tension and high-accuracy control.

 

Description

The PRV-BT-V-500 Vertical Back Twist Buncher is a specialized solution for producing high-quality back twisted pairs, primarily used in LAN cables and data transmission lines. Vertical Back Twist Buncher Equipped with dual bobbin operation, a stable tension control system, and an integrated take-up unit, this machine ensures exceptional control over twist uniformity and wire tension.

The 90% stepless adjustable back twist ratio, 3.7kW main motor, and precision tension wheel system make it ideal for tight-pitch, consistent bunching. Its in-line tension sensor works in tandem with the pay-off motor to guarantee consistent output even at high speeds.

With robust construction, smart automation, and a compact footprint, the PRV-BT-V-500 is a reliable workhorse for modern LAN cable production.

Key Features:
  • Vertical double bobbin configuration for efficient back twisting

  • Stepless back twist ratio adjustment (up to 90%)

  • In-line tension sensor ensures constant wire tension

  • Dual head back-twist tension stand with precision potentiometer

  • Compact footprint with integrated take-up and pay-off systems

  • Ideal for LAN, CAT5e, and CAT6 pair bunching applications

Technical Parameters
Machine Model PRV-BT-V-500
Max Rotation Speed 1000rpm
Back twist Ratio 90% Stepless Adjustable
Main Motor 3.7kw
Take-up Bobbin Size Ф500 X 320mm traverse
Bobbin Weight <250kg ; Wire pay-off tension 3-10 N
Pay-off Bobbin Size Ф500(OD) X Ф56(ID) X 300mm Traverse
Main Motor 3.7 kw
Tension Range 200g, stable and adjustable
Back-Twist Tension Stand vertical double head, tension wheel 120mm,3+4 grooves, precision potentiometer
Pay-Off Device In-Line tension sensor stand linked with pay-off motor ensuring constant tension of wire
Machine Dimension L x W x H (2100x1300x2000)
Total Weight 2200kg
Applications:
  • Pair bunching for high-performance LAN cables

  • CAT5e / CAT6 twisted pair formation

  • Controlled back twisting for precision signal cables