Flat Wire Ribbon Cable Extruder – PRV-FW-WE Series for UL 2488 / 2651 / 2678 Silicon Cables

The PRV-FW-WE Series Flat Wire  Cable Extruder is specially designed for producing flat silicon cables like UL2488, 2651, and 2678 with excellent consistency, speed, and tension control.

Applications:
  • UL2488 Flat Silicon Cable Production

  • UL2651 Flat Ribbon Cable Manufacturing

  • UL2678 Multicore Cable Extrusion

  • PVC/Silicon Insulated Ribbon Wire for Electronics & Industrial Use

Characteristics

Special flat wire machine head, in-line flat wire accumulator, tension controls for uniform core thickness,

Description

The PRV-FW-WE Series Flat Wire Cable Extruder is an advanced solution tailored for high-precision production of UL-certified multicore flat cables, including UL2488, UL2651, and UL2678. Built with a special flat wire machine head, this system ensures uniform insulation thickness across all cores, critical for high-performance applications.

Flat Wire  Cable Extruder equipped with inline flat wire accumulator, tension control systems, and high-efficiency screw specifications (L/D-26), this extruder delivers consistent quality at high line speeds of up to 200 m/min. Whether for silicon-based or flat PVC-insulated cables, the PRV-FW-WE series handles multi-core configurations up to 80 cores with ease.

Technical Parameters
Machine Type PRV-FW-WE-50-26D PRV-FW-WE-70-26D PRV-FW-WE-80-25D
Screw Diameter Ø50mm Ø70mm Ø80mm
Screw Specifications L/D-26 : 1 10- 100rpm L/D-26 : 1 10-80rpm L/D-26: 1 10-70rpm
Extrusion Capacity 80kgs/hr 140kgs/hr 200kgs/hr
Line Speed (MAX) 200m/min 150m/min 150m/min
Pay-off size Ø300mm Ø300mm Ø300mm
Extruder, Capstan,

Take-up motors (kw)

10+ 3 +1.5 20 + 5 + 2.2 30 + 7.5 + 3.7
Max. NUMBER OF

CORES EXTRUSION

1 – 16 1 – 64 1 – 80
Key Features:
  • Specialized for flat wire & ribbon-type cables

  • Ideal for UL2488, UL2651, UL2678 production

  • Advanced inline accumulator and tension control

  • Up to 80 cores extrusion capability

  • High output: Up to 200 kg/hr and 200 m/min line speed